English 
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YY20211225
CHCWLD
OEM & ODM, We accept customization according to your requirement
Motorcycle
Custom terminal material according to customer's request
ISO9001-2015, IATF16949-2016, CE, RoHS, SGS, TUV
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Product Description
Product Name | Headlight PVC Pipe Universal Motorcycle Wiring Harness |
Connector | According to customer's request to produce |
Wire Spec | Custom Cable are pure copper or according to customer's request to produce |
Color | Custom color according to customer's request |
Length | Custom length according to customer's request |
Outer Insulation | PVC, Rubber, Silicone, PE, Teflon, LSZH...etc |
Package | Inner:oppbag outer:standard export cartons or custom package |
Service | OEM & ODM |
Samples: | Offer samples to confirm before mass production |
Technical Drawing: | Offer technical drawing to check before production |
Quality Control | 100% breakover test |
100% crimp inspection | |
100% size inspection | |
100% visual inspection | |
Application | Automotive, Electronics, Transportation, New energy vehicle, Motorcycle, Home appliance, Agricultural machinery, Industrial,Medical |
Certification | CE, ISO, RoHS, IATF, SGS etc |
Lead Time | Usually 7-20days |
Payment Method | PayPal,Western Union,T/T |
The Headlight PVC Pipe Universal Motorcycle Wiring Harness is a versatile solution designed for motorcycles, ATVs, and custom builds, ensuring reliable headlight performance with universal compatibility.
Universal Compatibility:
Fits 95% of motorcycles (Honda, Yamaha, Kawasaki) with H4/H7 headlight sockets, including vintage bikes and modern sportbikes.
Adjustable length (1.2-2.5m) with extension cables, accommodating different fairing designs and handlebar positions.
Weatherproof Performance:
PVC insulation (IP65-rated) and rubber boot seals, protecting against rain, mud, and UV exposure (tested to SAE J1128).
Heat-resistant sections (125°C) near exhaust pipes, with flame-retardant sleeves for added safety.
Enhanced Safety Features:
Built-in relay and 15A fuse, preventing voltage drops and headlight flickering during engine operation.
AWG 14 power wires (15A capacity), supporting up to 100W halogen or 50W LED headlights without modification.
Easy Installation:
Plug-and-play design with color-coded wires (black: ground, red: high beam, blue: low beam), reducing installation time to 20 minutes.
Includes zip ties and mounting brackets for secure cable routing along frame tubes.
Perfect for motorcycle enthusiasts, this harness is used in:
Street Bikes: Powers LED projector headlights and fog lights in Yamaha R1, Honda CBR, and Suzuki GSX-R models.
Off-Road Vehicles: Supports auxiliary lights and winches in Kawasaki KLR650 and Honda CRF450X off-road bikes.
Custom Builds: Ideal for choppers, cafe racers, and vintage restorations (Harley-Davidson Sportster, Triumph Bonneville), with minimalist wiring layouts.
Scooters & Mopeds: Ensures reliable lighting in Yamaha NMAX, Vespa GTS, and electric scooters like NIU and Segway.
Q: Does this harness work with HID headlights?
A: Yes, compatible with 35W-55W HID kits, with optional ballast connectors for easy integration.
Q: Can it handle dual headlight setups?
A: Yes, dual-circuit models available, supporting two separate high/low beam circuits for custom builds.
Q: What is the temperature rating for the PVC insulation?
A: -30°C to +85°C, suitable for most motorcycle environments, with heat-shrink upgrades for engine proximity.
