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Product Description
Product Name | Control board adapter wiring harness |
Connector | According to customer's request to produce |
Wire Spec | Custom Cable are pure copper or according to customer's request to produce |
Color | Custom color according to customer's request |
Length | Custom length according to customer's request |
Outer Insulation | PVC, Rubber, Silicone, PE, Teflon, LSZH...etc |
Package | Inner:oppbag outer:standard export cartons or custom package |
Service | OEM & ODM |
Samples: | Offer samples to confirm before mass production |
Technical Drawing: | Offer technical drawing to check before production |
Quality Control | 100% breakover test |
100% crimp inspection | |
100% size inspection | |
100% visual inspection | |
Application | Automotive, Electronics, Transportation, New energy vehicle, Motorcycle, Home appliance, Agricultural machinery, Industrial,Medical |
Certification | CE, ISO, RoHS, IATF, SGS etc |
Lead Time | Usually 7-20days |
Payment Method | PayPal,Western Union,T/T |
The Control Board Adapter Wiring Harness is a precision-engineered solution designed to bridge control boards with peripheral devices, ensuring seamless signal and power transmission in industrial and consumer electronics. Engineered with high-density connectors and customizable layouts, this harness simplifies complex system integration while maintaining signal integrity.
High-Density Connectivity:
Micro-miniature connectors (0.5mm pitch) for PCB-to-Panel connections, supporting up to 100 I/O channels in compact control panels.
Shielded ribbon cables for high-speed signals (USB 3.0, HDMI, Ethernet), achieving data rates up to 10Gbps with minimal latency.
Customization Flexibility:
Tailored to PCB layouts (single/double-sided), with 3D-printed cable guides for precise routing in tight enclosures.
Optional heat-shrink terminals and strain relief for high-vibration environments (e.g., CNC machines, robotics).
Signal Integrity Assurance:
Impedance-controlled cables (50Ω/75Ω) for RF and digital signals, reducing crosstalk by 90% in multi-channel systems.
Gold-plated contacts (50μin thickness), ensuring low contact resistance (≤50mΩ) and 10,000+ mating cycles.
Compliance & Testing:
RoHS 2.0 and REACH compliant, with UL 1332 certification for internal wiring in industrial control panels.
100% automated optical inspection (AOI) and flying probe testing, ensuring zero soldering defects.
Ideal for control systems, this harness is used in:
Industrial Automation: Connects PLCs, HMIs, and servo drives in CNC machines, packaging lines, and robotics arms.
Consumer Electronics: Bridges motherboards with displays, sensors, and peripherals in gaming consoles, smart home hubs, and POS systems.
Renewable Energy: Links inverters, charge controllers, and battery management systems (BMS) in solar/wind installations.
Medical Devices: Transmits signals between MRI control boards and patient interfaces, with EMI shielding for diagnostic accuracy.
Q: Can this harness handle high-voltage control signals?
A: Yes, available in 12V-48V configurations, with reinforced insulation for high-voltage differential signals.
Q: What is the minimum bend radius for ribbon cables?
A: 3x cable width, ensuring flexibility without signal degradation in robotic arm movements.
Q: Do you offer conformal coating for moisture resistance?
A: Yes, optional three-proof coating for IP65 protection in humid environments like medical labs and food processing plants.
