Electrical Custom Industrial Main Wiring Harness

Overview

The Customized Electrical Main Industrial Wiring Harness is a tailored solution designed for complex industrial systems, ensuring reliable power and signal distribution in machinery, control panels, and automation equipment. 

Features

Industrial-Grade Durability:

High-temperature silicone insulation (200°C continuous) and stainless steel connectors (IP69K), enduring harsh factory environments (grease, chemicals, vibrations).

Flame-retardant outer sheath (UL 94 V-0), compliant with NEC Article 725 for industrial control wiring.

Customization Expertise:

Tailored to client schematics: wire gauges (AWG 2-24), connector types (M12, Profibus), and cable lengths (1-100m).

3D modeling and FEA analysis for optimal routing in tight enclosures, reducing installation time by 40%.

High-Power Capability:

Bus bars and lug terminals for 400A+ power distribution, with thermal imaging for heat dissipation optimization.

Shielded cables for PLC/DCS signals, ensuring noise-free communication in industrial Ethernet (Profinet, Ethernet/IP).

Compliance & Testing:

Meets UL 508A (control panels) and IEC 60204-1 (machine safety), with 100% functional testing (hi-pot, continuity, load bank tests).

RoHS 3.0 compliant, with material traceability for aerospace and defense applications.

Application

Essential for industrial systems, this harness is used in:

Manufacturing Plants: Connects CNC machines, robotic arms, and conveyor belts in automotive, food, and electronics factories.

Renewable Energy: Powers wind turbines (nacelle controls), solar inverters, and energy storage systems (ESS), with weatherproof connectors for outdoor use.

Mining Equipment: Supports drills, haul trucks, and processing plants, with explosion-proof connectors for hazardous environments (ATEX Zone 2).

Marine Systems: Ensures reliable connectivity in ship engines, navigation systems, and offshore platforms, with saltwater-resistant coatings.

FAQ

Q: Can you design harnesses for hazardous environments?

A: Yes, offers ATEX/IECEx certified connectors and flame-retardant materials for Zone 1/21 applications.

Q: What is the lead time for custom industrial harnesses?

A: 6-8 weeks for prototypes, 10-12 weeks for mass production, with dedicated project managers for quick iterations.

Q: Do you provide CAD drawings and BOMs?

A: Yes, includes 2D/3D schematics, bill of materials, and DFMA (Design for Manufacturing and Assembly) recommendations.

1. Your inquiry will be replied within 12 hours.

2. We provide OEM, ODM service, the details of the product can be made as your requirement.

3. Excellent before service and after service.

We can produce series of wire harnesses: